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Sizing a 100 Nm³/h hydrogen plant

A plant rating is turned into kilograms, water and power. The inputs are assumptions for illustration.

Illustrative worked example. The inputs are assumptions, not a customer project. The arithmetic is real.

The scenario

An industrial site plans a 100 Nm³/h hydrogen plant at 99.999% purity, powered by solar and grid electricity.

What 100 Nm³/h means

Hydrogen density 0.0899 kg/Nm³ at normal conditions. Water at the stoichiometric minimum of about 9 litres per kg.
QuantityValue
Hydrogen per hourAbout 9.0 kg
Hydrogen per day (24 h)About 216 kg
Water per hourAt least about 81 litres
Stack powerAbout 0.43 MW if the 70% efficiency is on a lower heating value basis, about 0.51 MW on a higher heating value basis

The power line uses Eldtek's stated AEM stack efficiency above 70%. Hydrogen holds 33.3 kWh/kg (lower heating value) or 39.4 kWh/kg (higher heating value), so 9 kg/h at 70% needs about 428 or 506 kWh each hour. Whole-plant power is higher because compression, drying and water treatment add load.

Choosing between AEM and PEM

  • AEM. Stack efficiency above 70% and operating pressure up to 35 bar. Stack life is confirmed for each project.
  • PEM. Suited to rapid load-following, which matters if solar output swings a lot.
  • Complete system. Eldtek's turnkey systems span 10 to over 1,000 Nm³/h and include the balance of plant.

What Eldtek confirms

  • The efficiency basis and whole-plant power.
  • Delivery pressure and storage.
  • How the plant follows the solar profile.
  • Water quality and supply.

See the hydrogen generation plants page for the full range.

Frequently asked questions

How many kilograms of hydrogen is 100 Nm³/h?

About 9.0 kg per hour, or roughly 216 kg per day, at a density of 0.0899 kg/Nm³.

How much water does a 100 Nm³/h plant need?

At least about 81 litres per hour, which is 9 litres per kilogram of hydrogen. A real plant needs a reliable treated-water supply.

Have a similar requirement?Send your figures and an Eldtek engineer will size it for your site.
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