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Sizing oxygen supply for a glass furnace

A furnace's oxygen demand is turned into a technology choice. The inputs are assumptions for illustration.

Illustrative worked example. The inputs are assumptions, not a customer project. The arithmetic is real.

The scenario

A glass plant is planning oxygen-enriched combustion. It needs 2,000 Nm³/h of oxygen around the clock at about 93% purity.

Converting to mass

Oxygen has a density of about 1.429 kg/Nm³ at normal conditions. 2,000 Nm³/h is about 2,858 kg/h, or roughly 68.6 tonnes a day.

Choosing the technology

  • Flow. 2,000 Nm³/h is above the range of twin-tower PSA (5 to 500 Nm³/h) and at the top of the VPSA range (500 to 2,000 Nm³/h).
  • Duty. The demand is large and continuous, so energy per Nm³ decides the running cost. VPSA regenerates under vacuum and uses less energy.
  • Purity. 93% is inside the 90 to 95% VPSA range. Oxygen above about 95% would need another route.
  • Result. VPSA is the fit.

Specification to request a quotation

Illustrative specification.
ItemValue
TechnologyVPSA
Rated flow2,000 Nm³/h
PurityAbout 93%
DutyContinuous, 24/7
Delivery pressureAs required by the burners

What Eldtek confirms

  • Power for the blower and vacuum pump.
  • Purity at the rated flow.
  • Delivery pressure and buffering for the burners.
  • Supply during maintenance.

See the oxygen generation plants page for the full range.

Frequently asked questions

Why VPSA and not PSA at 2,000 Nm³/h?

Eldtek's twin-tower PSA covers up to 500 Nm³/h, so at 2,000 Nm³/h VPSA is the suitable technology. For a large, continuous demand, its lower energy per Nm³ also helps the business case.

Can a VPSA plant supply 99% oxygen?

No. Argon stays with the oxygen, which limits PSA and VPSA to roughly 93 to 95%. Higher purity normally needs cryogenic separation.

Have a similar requirement?Send your figures and an Eldtek engineer will size it for your site.
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